• Cylinder Block Core Drying Furnace
  • Cylinder Block Core Drying Furnace
  • Cylinder Block Core Drying Furnace
  • Cylinder Block Core Drying Furnace
  • Cylinder Block Core Drying Furnace
  • Cylinder Block Core Drying Furnace

Cylinder Block Core Drying Furnace

Customized: Customized
Condition: New
Power Source: Gas
Automatic Grade: Automatic
Type: Steel-Making Equipment
Certification: ISO, CE
Customization:

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Basic Info.

Model NO.
ND-TF-300
Transport Package
Steel Sheet
Specification
CE
Trademark
Nianda
Origin
China
HS Code
8514901000
Production Capacity
1-15

Product Description

1  Equipment Application
This equipment is supplied for kinds of core with water base painting drying.

Facility Requirement
  Power Supply: 3 phase 4 wire system, 415/240V±10% , 50Hz±5%.
  LPG main pipe pressure: 15kPa, Calorific Value: 10000Kcal/m3.
  Compressed air pressure: 0.5MPa ~ 0.7MPa
  On-site condition:
-        Out door temperature: -10 ºC ~ 40 ºC .
-        In door temperature: above 0 ºC .
-        Relative Humidity of out door: 61% ~ 81%
  
-        -10 ºC ~ 40 ºC ,
-        0 ºC
-        61% ~ 81%

3   Equipment Configuration
 
NO. Item Quantity
1   2 Sets
2 Load/unload roller conveyor 2 Sets
3 Furnace Body 1 set
4 Heating Chamber 3 sets
5 Air-curtain System 2 sets
6 Exhaust Piping (Length confirmed later)
    
Pipe from furnace body to inlet of fan.
7 Cooling Chamber 1set
8 Pallet Return Roller Conveyor 1set
9 Safety Guardrail and Working Ladder 1 set
10 Working Platform 1set
11 Electrical Control System 1 set
 
Main Technical Parameter
 
No. Item
      
Technical Parameter
1 Painting type Water Base Coating Material
2 Coating Method Dipping/soaking/brushing
3 Effective Width of Inner Roller Conveyor 650mm
4 Effective Length of Inner Roller Conveyor 29800mm
5 Maximum Working Temperature 250ºC
6 Drying Temperature 160~230ºC adjustable()
7 Drying Time 45-55 Minutes adjustable()
8 Temperature Heating Up Time <60 minutes
9 Energy Source LPG,
Calorific value: 10000Kcal/Nm3
10 Maximum Gas Consumption 90 Nm3/h (full loaded, at cold condition) ()
11 Burner Capacity 25~90 Nm3/h ()
12 Average Gas consumption 72Nm3/h  (continuous running )
()
13 Remain water Content in core <0.30%(at depth of 10mm )
(10mm)
14 Transfer method Roller Conveyor
15 Inner Roller Conveyor Speed  0.45~0.75m/min()
16 Installed capacity 45Kw   415V   50Hz
 
5Equipment Description
 
The whole working flow route forms as one straight line. Please refer to the drawing.

5.1 Elevating Table (2 sets ) ( )
6.1.1 Main Technical Parameter :
No. Item
      
Specification
1 Working Height 900mm
2 Diameter × Thickness
×
Φ100×5mm(20# Steel ),
3 Distance Between Rollers 257 mm
4 Elevating Stroke 672mm
5 Elevating Speed 6m/min(Max)
6 Roller Conveyor Speed 10m/min
7
 
Driving Power for Roller Conveyor 0.25Kw
8   ≤2.5mm
5..2Desicription :
This elevating table consists of elevating machine and roller conveyor.
Roller conveyor is made of rollers, sprocket wheel, chain, bearing seat, and speed reducer.
Elevating machine is made of supporting rack, elevating unit, and movable supporting rack.
Supporting rack is made of profiled steel, after welded together; framework of this rack will be processed by machining tool.
Movable rack consists of 2 pieces of pillars, and it is fixed with rack.
elevating machine is driven by the hydraulic cylinder, one set of hydraulic station is equipped with this system.
For safety operation, 3 sides of this elevating unit is protected by guard fence and one maintaining door; the door is locked by safety pin, which is interlocked with mechanical movement control system.
during maintaining, power supply for this section will be cut off.

Positioning device is designed on the elevating device, positioning accuracy: ±2.5mm .
 
5.2  Feeding/Discharging Roller Conveyor ,
  Application: Charge/discharge pallets in/out of furnace chamber.
  Main technical parameter :
   
No. Item
     
Technical Specification
   
1 Working Height 900mm
2 Diameter × Thickness
×
Φ100×5mm(20# Steel ),
3 Material of Roller Carbon Steel
4 Distance Between Rollers 257 mm
5 Effective working Surface of Rollers  4000×650mm(L×W)
6 Numbers of Pallets 4 pallets
4
7 Driving motor power for roller conveyor 0.25KW
8 Fast Driving Motor for Feeding Roller Conveyor 0.37KW
9 Fast Feeding Rotating Speed 10m/min
10 Speed Regulating Method Frequency Regulating     
11 Pallet Detecting Device Sensor
  This roller conveyor carries pallets continuously charges/discharges in/out of furnace chamber. Frame of roller rack is made of high quality profiled steel, which provides adequate bearing strength.
  Rollers are made of seamless steel pipe. Effective working surface of roller is 4000m m × 9 00mm. Effective height of roller is 650mm;
  To ensure pallets stable travel on the roller conveyor, two ends of each roller is designed with collar. 
  To ensure each roller has adequate bearing capacity, distance between each roller is about ~ 257mm.
  Roller conveyor system is driven by motor, chain, and sprocket wheel. Speed of roller is controlled by Siemens Frequency transformer.
  Operating box is located at loading roller conveyor, easy for control and regulate the loading conveyor; emergency stop button is mounted at operating box.
 
6.3  Core Drying Oven
6.3.1 Technial  Parameter
No. Item
      
Specification
1 Maximum Service Temperature 250ºC
2 Working Temperature 160-230ºC
3 Effective Dimension of Chamber 29800(L)×650(W)×500(H)
4 Numbers of Heating Zone 3
5 Temperature Uniformity ±6ºC()
(same section )
6 Temperature Control Accuracy ±2ºC
7 Motor of Air Contain 1.1Kw×2
8 Door open height 200~ 500mm (adjustable )
9 Lining Structure Full Fiber
10 Skin Temperature Ambient ≤+35ºC.

Cylinder Block Core Drying Furnace
Cylinder Block Core Drying Furnace
Cylinder Block Core Drying Furnace
Cylinder Block Core Drying Furnace
Cylinder Block Core Drying Furnace
 

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Manufacturer/Factory & Trading Company
Number of Employees
213
Year of Establishment
2000-06-28