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Nanjing Nianda Furnace Science and Technology Co., Ltd.

T6 Wheel Heat Treatment Furnace, Ageing Furnace, Solution Furnace manufacturer / supplier in China, offering No-Basket Heat Treatment Line for Al. Wheel, Bogie Hearth Aging Furnace, Rotary Hearth Heating Furnace and so on.

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Supplier Homepage Product Heat Treatment Equipment for Aluminum Alloy No-Basket Heat Treatment Line for Al. Wheel

No-Basket Heat Treatment Line for Al. Wheel

FOB Price: US $5,000,000 / Piece
Min. Order: 1 Piece
Min. Order FOB Price
1 Piece US $5,000,000/ Piece
Get Latest Price
Port: Shanghai, China
Transport Package: Container
Payment Terms: L/C, T/T
Basic Info
  • Trademark: ND
  • Origin: China
Product Description

1.       Technical Documents

1.1    Basic Requirement

  1.1.1         Loading type:  no basket, automatic feeding
  1.1.2         Energy source: nature gas
  1.1.3         Running method: roller conveyor type, 3 layers conveying, completely continuous operation
  1.1.4         Layout: the line is arranged in U-shape
  1.1.5         Utility condition :
a)       Power: 3phase ,AC380/220 V±10%  50Hz
b)       Working temperature: -5~45ºC
maximum relative humidity:85%
c)        Compressed air:0.4~0.6 MPa
d)       Water pressure :0.2~0.3MPa
e)       Nature gas pressure:0.04~0.1MPa
calorific value:8200~8400kcal/Nm3

1.2    Equipment Functional Requirement

1.2          
  1.2.1         Process requirement: meet the Al. wheel T6 heat treatment process requests
  1.2.2         solution furnace:
50min +230min =280min(200min~360min)
50min heating + 230min holding= 280min inside furnace (200min ~360min, adjustable )
  1.2.3         Aging Furnace
30min heating + 170min holding = 200min inside furnace (120min ~ 270min adjustable )
  1.2.4         production capacity of each line
1.3 
Production rate: 1,000,000pcs/year,(24h/day, 300workding days/year, specific wheel size: 17×10 inch, φ476mm)
Hourly production rate: 1000000÷300÷24=138.89pcs /h
Each cycle loaded wheels number:
one layer loaded with 5 wheels, 3 layers,
5×3=15pcs
Hourly working cycles: 138.89÷15 =9.266 cycle /h
Cycle time : 60÷9.266=6.48min

1.3    detailed data of working cycle

Annual production rate1,000,000pcs/year
Working days300Day
Working hours24H
Hourly production rate138.89pcs/h
Layers of roller conveyor3Layer
Wheel numbers per layer5Pcs
Cycle time6.48min/cycle
solution furnace
Specific heating up time50min
Specific holding time230min
Specific wheel size (diameter ):476Mm
Distance between each row of wheels100Mm
Furnace length26089Mm
Transfer speed of parts inside furnace chamber88.9mm/min
aging furnace
Specific heating up time30Min
Specific holding time170Min
Specific wheel size (diameter )476Mm
Distance between each row of wheels100Mm
Furnace length18978Mm
Transfer speed of parts inside furnace chamber88.9mm/min
 

2.       Supply Scope

No.ItemUnitQty
1Layering Feeder1set
2Feeding of solution furnace1set
3Solution furnace1set
4Quenching unit and quenching transfer unit after quenching1set
5Transfer unit and water drain unit1set
6Aging furnace feeding unit1set
7Aging furnace1set
8Discharging unit1set
9Layering unloading unit1set
10Combustion system6set
11Chimney (5 meters higher above the workshop building)1set
12Control system1set
13Solution furnace heat-recovery unit1set
14Central Integrated Control System (exclude the control room )1set
 
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Ms. Tina Ma
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